Sawyer Composite Engineering has the experience to provide our customers with a Turn-Key Engineering and Manufacturing Solution; from concept to prototype, through certification to production, our engineering team works closely with our customers to ensure the final product meets or exceeds their expectations.

Typical areas of expertise include advanced composites, metallic and complex integrated aircraft systems.

Design Engineering / Manufacturing Engineering Capabilities:

  • Design or composite laminates and cored structures
  • Design of composite lay-up tooling, adhesive metal bond tooling, work holding fixtures, fixtures for trimming and drilling and vacuum forming tools
  • Reverse engineering and inspection of geometry using our Leica laser tracker and Spatial Analyzer software
  • CAD/CAM – CATIA, Solidworks, Mastercam
  • FAA STC Project Support

In addition, we provide engineering and project management for Supplement Type Certificate (STC) projects as well as developing aircraft modifications through the STC process for eventual production within our facilities or for license.

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